Fully Automatic Cement Hollow Block/Brick Making Machine of Construction Machinery (Yp6-15)

TECHNICAL DESCRIPTION OF YP6-15 - BLOCK MAKING MACHINE
--------With Face Color Machine/Pigment Machine




Production Capacity:
The production cycle time of the YP6-15 is between 18 second without and 25 seconds with Face mix on regular Pavers production. This means with a production rate of 3 cycles per minute and 98 % efficiency the average output should be approx. 150 cycles per hour. Depend on the design and shape for the different pavers and Block, the actual hourly production capacity varies. However, please note that the machine speed will be lower with manual labour evolved and increase with more automation.

Pallets Size:
835mm×720mm×20mm bamboo pallets with product height from 40-200mm.


1.1 The YP6-15 Block Machine

The cycle times various on different products and mold configuration. Manual handling system on pallet feeding and take off could result in slower cycle time.
The machine frame consists of a welded construction using sectional steel to ensure optimum rigidity and accessibility.
The vibration table mountings are fully machined to ensure correct vertical directional amplitude.
The tamper and mould carriages are guided by 2 columns, accurately mounted on each side of the main frame in machined housings to allow for close tolerance synthetic bearings and cleaning rings.
The base coarse mix and face mix hopper (optional) and feed boxes are mounted in sub frames, which is vertically adjustable for different product heights. After adjustment by means of a mechanical clamping this frame is bolted to the main frame.
The feed boxes are located self-supporting within the system and are driven, fast and precise, by means of hydraulic cylinders.
The feed boxes are equipped with fixed rod assemblies for agitating concrete in to the mold. At the front wall of the feedbox a sweeper is fitted for removal of over-fill.
The tamper head movement is arranged by means of a centrally located hydraulic operated cylinder with a special hydraulic control. The lifting and lowering speed can be adjusted to suit the different products and production speeds.
The vibration system of the machine is equipped with our standard frequency controlled vibration system which is creating a uniform vertical vibration.
All movements, time functions, positioning aims and vibrating parameters can be adjusted as variables in easy and safe manner via operator panel.
Memorizing of those variables is arranged by the operator panel as well.
1.2        Table (Ram and Mold Box) Oscillation Cycle
When the materials in the Molding Machine are prepared and bottom plate is in position, the ram is raised and the mold is let down to prepare for the loading of base material. After the completion of loading, the ram will be let down to lock into the position of the mold box. It will then trigger the oscillation complex to vibrate for 2-3 seconds. After the time delay of all the vibrations for 0.2 seconds (to eliminate post-vibration effect), the final products will be thrust out of the mold box.  
1.3        Multi-functions:
The YP6-15 Block Machine is designed to meet the mass production of various kinds of block i.e. pavers, slabs, curbs, breast wall blocks, retaining walls, plantable blocks, architectural blocks, split-faced blocks, interlocking blocks, landscape architectural blocks and so on. The concrete blocks are becoming popular because it is structural stable, durable, sound and temperature insulation. It is weather resistance and easy to maintain. Its versatility can be designed to meet against the disasters like fire, storms, flooding and earthquake.